SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the next generation of pumps. The business leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping on the leading commerce honest for water, sewage, waste and uncooked supplies administration.
With เกจวัดแรงดันถังลม “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management in the field of intelligent and progressive options.
The similar applies to the other trade honest displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the only one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently growing its digital products and services with ambition and fervour. The pump manufacturer combines its digital options with the traditional pump business to provide its clients more time for the essentials, cut back prices and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide trade visitors will expertise the premiere of a totally automated resolution with built-in Industry four.0 options. The current premium mannequin vary SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches and so forth. are actually a thing of the past in terms of maintenance. One click from a distant location and the stator is back in top shape. The vary, which was developed on the idea of buyer necessities, makes upkeep work a lot easier and subsequently helps to save time and costs. Retensioning ensures constant pumping capacity and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is increased and upkeep times are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle costs are additionally significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that maintenance could be simply carried out by one person. Suction or stress lines not must be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the move price is lowered as a result of wear and tear. The latest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the necessity for any special instruments. The new SCT AutoAdjust era permits the stator to be retensioned either conveniently from the management room via analogue sign traces or digitally by way of varied fieldbus techniques. Quick entry on site on the pump can be achieved by way of a control panel or by way of Bluetooth utilizing an app for Android and Apple tablets which may be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be utilized for course of optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the operating and upkeep directions based on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic information to enable predictive upkeep forecasting and identification of abnormal conditions. By combining different sensor information, rules may be created to set off alarms. For instance, a lowered flow price at elevated pump speed compared to the pump’s individual calibration curve would point out pump wear. This implies that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump data additionally enables SEEPEX to make more accurate life cycle predictions for each pump type primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that combines the benefits of two pump technologies to transport highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as a lot as 1000 meters to its destination using pulses of compressed air in the pipes. For disposal companies, this alternative to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air utility allows compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system solution comes in the type of a package unit, which contains the pump, the dedicated management logic, as nicely as the polymer and, if desired, the compressed air components. This pump may additionally be connected to the Connected Services of SEEPEX as an growth.
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