SEEPEX 4.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the following technology of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the main trade truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once once more demonstrates its market leadership within the subject of clever and progressive options.
The same applies to the opposite trade fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the one considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently growing its digital products and services with ambition and passion. The pump producer combines its digital solutions with the normal pump business to offer its prospects more time for the essentials, cut back costs and simplify processes.
At the world honest for environmental technologies on the end of May, international commerce guests will expertise the premiere of a fully automated solution with built-in Industry four.0 features. The current premium mannequin range SCT AutoAdjust presents revolutionary innovations in the space of progressive cavity pumps. Wrenches etc. are actually a factor of the previous in relation to upkeep. One click from a distant location and the stator is back in high form. The vary, which was developed on the idea of buyer requirements, makes maintenance work much simpler and subsequently helps to save heaps of time and prices. Retensioning ensures fixed pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and maintenance instances are reduced to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance can be easily performed by one particular person. Suction or strain lines not need to be removed. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the flow fee is lowered as a end result of wear and tear. The newest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, without the necessity for any special tools. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the management room via analogue sign lines or digitally by way of varied fieldbus systems. Quick entry on website at the pump can be achieved by way of a management panel or via Bluetooth utilizing an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be used for course of optimization. All collected data is stored reliably and securely within the cloud. เครื่องวัดแรงดันเกจที่นิยมใช้ -time knowledge from the monitoring service present feedback on wear and tear or indicate that spare components are due for reordering quickly. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep directions primarily based on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic data to enable predictive maintenance forecasting and identification of abnormal conditions. By combining totally different sensor knowledge, guidelines may be created to set off alarms. For example, a reduced flow price at increased pump speed compared to the pump’s individual calibration curve would point out pump wear. This implies that if unintentional course of modifications are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data also permits SEEPEX to make extra accurate life cycle predictions for every pump sort based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system answer that combines some nice advantages of two pump technologies to transport extremely dewatered sludge over long distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal companies, this alternative to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, extra polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes in the type of a bundle unit, which accommodates the pump, the dedicated control logic, as properly as the polymer and, if desired, the compressed air elements. This pump can be connected to the Connected Services of SEEPEX as an expansion.
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