Festo’s solution helps obtain a twenty-fold enhance in production

A twenty-fold enhance in production was the aim of the Croatian car cosmetics company Alfa Car. To obtain this, the entire production cycle, housed in a brand new manufacturing plant, was automated. Festo supplied an entire resolution for more than 200 process valves – including project administration.
A number of completely different merchandise including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of automobile cosmetic merchandise. This requires complex process automation options. The Croatian automotive cosmetics firm Alfa Car has taken a giant step into the future: while building a brand new production plant, the complete production cycle was totally automated, from the uncooked materials to the bottling line for the completed products. xp2i of focus was the seamless automation of the method valves.
A variety of totally different substances are saved, transported, blended and bottled within the production plant.
Customised full resolution
To address the problem, the corporate worked along with the system integrator Arp Lučko and Festo. It can be Festo’s role to challenge handle the automation of the method valves. To ensure fast integration into the brand new system and maximum reliability sooner or later production course of, customised full options had been provided that cowl the whole range, from the process valve units to the valve terminals. When deciding on the necessary components, explicit attention needed to be paid to the potentially explosive setting.
Reliability counts
The communication between a large number of totally different automated ball valves and the new plant’s higher-level management system was additionally decisive for optimum process automation. This requirement was met by a reliable solution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from totally different manufacturers may be totally automated on this way. Using a single source for the ball valve resolution took the strain off each Alfa Car and Arp Lučko when it got here to designing and installing the brand new system. The intensive coordination of the various process valve suppliers, which Festo dealt with as a half of its venture administration temporary, also made the venture simpler.
Automated course of valves guarantee reliable distribution of the substances within the numerous process steps.
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