The UN has declared 2022 the “International Year of Glass”. This places even more concentrate on manufacturing circumstances within the energy-intensive glass business, and environment friendly technologies along the entire worth chain are particularly in demand. Vacuum technology additionally has a major affect on sustainability in glass production – as a result of stable vacuum is required in lots of processes. Atlas Copco makes a speciality of providing energy-efficient, clever, and sustainable vacuum options to manufacturers worldwide. They have provided the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a variety of highly environment friendly, intelligent vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling firms. The individualized bottles and jars are given their shape and the final touch utilizing vacuum know-how. The last touch contains adding a customer’s emblem or title. When shaping the glass, better embossing of the logo or any lettering is achieved if the trapped air between the glass mildew and the actual glass has been eliminated as finest as possible. With an output of 650 million jars per 12 months, the right vacuum system is a crucial factor for the efficiency of the complete plant for Noelle + von Campe. Atlas Copco, with its software experience and experience in supplying vacuum pumps to the glass trade, is conscious of the precise necessities of the market. They have a long historical past in partnering with glass manufacturers. Their solutions and installations are made to measure for every particular person customer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for their production facility.
Energy savings with Variable Speed Drive (VSD) technology
The use of vacuum expertise alone saves lots of power: the same production result could also be achieved with compressed air however would consume extra power. With its revolutionary motor concept for glass manufacturing, the Atlas Copco GHS VSD+ series is likely one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable velocity control, the screw pumps may be adapted exactly and shortly to the respective vacuum requirement. Variable speed and the set point management provides optimum vacuum ranges. The GHS VSD+ vacuum pumps installed at Noelle + von Campe have saved around 27% in vitality prices.
Increased stability in the vacuum provide
The decreased vitality consumption isn’t the one advantage of the GHS VSD+ vacuum answer. The entire vacuum provide at Noelle + von Campe is now more secure than before. „When we alter instruments or adapt our processes, for instance, the model new central vacuum system continues to reliably provide our entire production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary factor for us, as a end result of the dependable, uninterrupted vacuum provide in flip has a direct impact on the quality of our finish merchandise. And in phrases of the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly faster amortization
According to Atlas Copco sales engineer Oliver Heitjohann, further cost reductions are generated by the ES central management: „The clever system coordinates using the vacuum pumps with each other – this protects much more costs, also for upkeep and electrical energy. A huge advantage: the shoppers also achieve significantly sooner amortization“. digital pressure gauge ราคา can monitor and management a number of GHS VSD+ vacuum pumps simultaneously. The sensible management system balances and optimizes the performance of all machines, decreasing the overall power consumption. Compared to competitor merchandise, the intervals between maintenance are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the fact that the pumps are equipped in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump series thus put the ending touches not solely to the products but also to the manufacturing process. This is where Atlas Copco’s extensive expertise in working with glass producers pays off. That is why Atlas Copco also custom-made the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop store for glass producers – from the pump to the connection techniques. And so, on stability, Noelle + von Campe gets extra for less: extra vacuum, more management and more stability for much less energy consumption and fewer effort.
on behalf of Atlas Copco Vacuum Technique
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