The UN has declared 2022 the “International Year of Glass”. This puts even more give consideration to production conditions in the energy-intensive glass business, and efficient applied sciences along the entire value chain are particularly in demand. Vacuum expertise also has a significant influence on sustainability in glass production – as a result of stable vacuum is needed in lots of processes. Atlas Copco focuses on offering energy-efficient, intelligent, and sustainable vacuum options to manufacturers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ series of vacuum pumps are a variety of extremely environment friendly, clever vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling companies
Noelle + von Campe produces particular person glass packaging for bottling corporations. The individualized bottles and jars are given their form and the final touch using vacuum technology. The final contact includes including a customer’s emblem or name. When shaping the glass, better embossing of the brand or any lettering is achieved if the trapped air between the glass mold and the actual glass has been eliminated as finest as attainable. With an output of 650 million jars per 12 months, the right vacuum system is a vital component for the effectivity of the entire plant for Noelle + von Campe. Atlas Copco, with its software experience and expertise in supplying vacuum pumps to the glass trade, knows the precise requirements of the market. They have a long historical past in partnering with glass manufacturers. Their options and installations are made to measure for every particular person buyer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her production facility.
Energy financial savings with Variable Speed Drive (VSD) technology
The use of vacuum expertise alone saves a lot of vitality: the identical manufacturing result could also be achieved with compressed air however would eat extra power. With its innovative motor idea for glass production, the Atlas Copco GHS VSD+ series is certainly one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable pace management, the screw pumps could be tailored exactly and rapidly to the respective vacuum requirement. Variable pace and the set level control presents optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in energy costs.
Increased stability in the vacuum supply
The reduced vitality consumption isn’t the one advantage of the GHS VSD+ vacuum resolution. The whole vacuum provide at Noelle + von Campe is now more stable than before. „When we modify tools or adapt our processes, for instance, the brand new central vacuum system continues to reliably provide our entire production“ stories Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an necessary issue for us, because the reliable, uninterrupted vacuum provide in flip has a direct impact on the quality of our finish merchandise. And when it comes to the quality of our jars and bottles, neither we nor our prospects make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco sales engineer Oliver Heitjohann, additional price reductions are generated by the ES central control: „The intelligent system coordinates using the vacuum pumps with each other – this protects much more costs, also for maintenance and electricity. A big advantage: the customers also obtain significantly sooner amortization“. เกจวัดแรงดัน4บาร์ can monitor and management a quantity of GHS VSD+ vacuum pumps simultaneously. The smart control system balances and optimizes the performance of all machines, reducing the overall power consumption. Compared to competitor merchandise, the intervals between upkeep are also longer. Other note-worthy options of the GHS 4600 VSD+ vacuum pump is its low noise stage, space-saving design and the reality that the pumps are provided in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the products but additionally to the manufacturing course of. This is the place Atlas Copco’s intensive expertise in working with glass producers pays off. That is why Atlas Copco additionally customized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop store for glass producers – from the pump to the connection techniques. And so, on steadiness, Noelle + von Campe gets extra for much less: more vacuum, more management and more stability for less energy consumption and fewer effort.
on behalf of Atlas Copco Vacuum Technique
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