Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration methods, has helped to considerably improve the product quality of chilly rolling sheets for its metal business client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual move know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a conventional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with ราคาเกจวัดแรงดันน้ำ of just 6000 gauss, the collection efficiency was insufficient and significant problems had been occurring with the quality of its completed merchandise.
An ECL is used inside the steel trade to help clean and strip the floor of the steel sheet of rolling mud by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is simpler in cleaning chilly rolled steel than standard cleansing processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of protection within these circumstances, its effectiveness may be considerably decreased, resulting in contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline solution was still closely saturated with dust particles and was suffering from an unstable PH level that combined had been resulting in vital rusting in the course of the course of leading to scratching of the ultimate product.
Filtramag+ presents nice particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator is not assured to solve the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic materials sort, measurement of the magnet, magnetic energy and in addition the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid won’t carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not solely to use the right product for the method in query, however the higher stage of resolution safety provides additional advantages, including prolonging the lifespan of the pump as well as a reduction in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this software within the alkaline solution from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic dust particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid in this software, and it highlights the importance of selecting the correct methodology of magnetic protection. Due to the fine particles circulating throughout the alkaline answer, important rusting was being created in the course of the ECL course of that was causing injury to the metal sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our client as its capability to take away even the best particles from fluids would considerably enhance the issues that the business was going through. By installing the Filtramag+, our consumer was instantly provided larger levels of protection in opposition to the injury that had been being attributable to the contaminated solution. We work regularly with Eclipse Magnetics high-performance products and at all times see important, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient to be used with materials which have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a results of the set up, the corporate is no longer affected by broken finished parts, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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