KleenOil India, a manufacturer of industrial oil filtration techniques, has helped to considerably enhance the product quality of cold rolling sheets for its metal trade client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering efficiency was insufficient and significant issues have been occurring with the quality of its completed merchandise.
An ECL is used within the metal industry to help clear and strip the floor of the steel sheet of rolling mud through the use of an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleaning cold rolled steel than conventional cleaning processes, the instability of the chemicals can and do trigger issues.
Whilst a magnetic roll separator can provide a degree of safety inside these circumstances, its effectiveness may be significantly decreased, leading to contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline resolution was still closely saturated with dust particles and was affected by an unstable PH level that mixed have been resulting in important rusting through the process leading to scratching of the final product.
เกจวัดแรงดันแก๊สอาร์กอน provides fine particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Effective filtration of the alkaline answer is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator isn’t guaranteed to solve the ferrous contamination problem. The efficiency of the filtration is decided by the magnetic material sort, size of the magnet, magnetic strength and likewise the fluid move dynamics. A low power magnet or minimal exposure to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is necessary not only to use the right product for the method in question, but the greater degree of resolution safety supplies extra advantages, together with prolonging the lifespan of the pump as nicely as a reduction in associated costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this software within the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not providing sufficient protection to the fluid on this software, and it highlights the significance of selecting the proper method of magnetic protection. Due to the fantastic particles circulating throughout the alkaline solution, important rusting was being created through the ECL process that was causing damage to the steel sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our consumer as its capacity to remove even the finest particles from fluids would significantly improve the issues that the enterprise was facing. By installing the Filtramag+, our client was instantly supplied higher ranges of protection in opposition to the harm that have been being caused by the contaminated solution. We work regularly with Eclipse Magnetics high-performance products and at all times see significant, positive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective to be used with supplies which have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass via the filter.
As a result of the installation, the corporate is no longer suffering from broken completed components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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