Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration techniques, has helped to significantly enhance the product high quality of cold rolling sheets for its metal trade client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin circulate know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a standard magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was insufficient and significant issues have been occurring with the standard of its finished merchandise.
An ECL is used inside the metal industry to help clean and strip the floor of the steel sheet of rolling dust by using an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing chilly rolled steel than conventional cleaning processes, the instability of the chemicals can and do trigger problems.
Reduced เกจวัดแรงดันสูง can offer a stage of safety inside these circumstances, its effectiveness may be considerably reduced, leading to contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was nonetheless heavily saturated with dust particles and was affected by an unstable PH degree that mixed have been leading to important rusting in the course of the course of leading to scratching of the final product.
Filtramag+ offers fantastic particle extraction efficiency within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to solve the ferrous contamination downside. The effectivity of the filtration is dependent upon the magnetic materials sort, size of the magnet, magnetic strength and in addition the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid is not going to carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is necessary not only to make use of the right product for the process in query, however the greater degree of solution safety supplies additional advantages, together with prolonging the lifespan of the pump in addition to a discount in related prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this application inside the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fantastic dust particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not providing enough protection to the fluid in this utility, and it highlights the significance of selecting the right method of magnetic protection. Due to the nice particles circulating within the alkaline solution, important rusting was being created during the ECL course of that was causing injury to the steel sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our client as its capacity to take away even the finest particles from fluids would significantly enhance the problems that the enterprise was dealing with. By putting in the Filtramag+, our consumer was immediately supplied greater ranges of protection in opposition to the injury that had been being attributable to the contaminated answer. We work frequently with Eclipse Magnetics high-performance merchandise and at all times see significant, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials that have decrease magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a results of the installation, the company is no longer suffering from damaged completed components, has reduced its scrappage and waste, as properly as prolonging the life of the pump.
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