KleenOil India, a producer of business oil filtration techniques, has helped to significantly enhance the product high quality of chilly rolling sheets for its metal trade client, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was inadequate and vital issues were occurring with the quality of its finished merchandise.
An ECL is used throughout the metal industry to help clean and strip the floor of the metal sheet of rolling mud by using an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning chilly rolled steel than conventional cleansing processes, the instability of the chemical compounds can and do trigger problems.
Whilst a magnetic roll separator can supply a stage of protection inside these circumstances, its effectiveness may be significantly lowered, leading to contamination removal between 30-40%. Despite the magnetic roller being put in, the alkaline answer was still heavily saturated with mud particles and was affected by an unstable PH degree that combined have been resulting in significant rusting through the course of leading to scratching of the final product.
Filtramag+ presents fantastic particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and easily having any magnetic filter or separator is not assured to unravel the ferrous contamination problem. The efficiency of the filtration is decided by the magnetic materials type, size of the magnet, magnetic power and also the fluid flow dynamics. A low energy magnet or minimal exposure to the fluid is not going to carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is essential not only to use the proper product for the process in query, however the greater degree of answer safety offers extra benefits, including prolonging the lifespan of the pump as nicely as a reduction in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this utility within the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fantastic mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not offering sufficient safety to the fluid in this software, and it highlights the significance of choosing the right method of magnetic protection. Due to the nice particles circulating inside the alkaline solution, significant rusting was being created in the course of the ECL process that was causing damage to the metal sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our client as its capability to remove even the best particles from fluids would considerably enhance the issues that the enterprise was dealing with. By installing the Filtramag+, our consumer was instantly offered greater ranges of protection towards the damage that have been being attributable to the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and always see vital, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with materials that have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow technology ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As diaphragm seal of the set up, the company is not suffering from broken finished parts, has decreased its scrappage and waste, as properly as prolonging the lifetime of the pump.
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