Celeros Flow Technology injects new life into forty yr previous SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase manufacturing. digital pressure gauge – a Mather & Platt BB5 – was greater than 40 years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high stress, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this challenge, the client needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the existing pump could not be ready to deliver this requirement. Nozzle loads had been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational effectivity. There had also been no upkeep interventions for decades – but the pump had never actually failed.
pressure gauge octa , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the unique pump that it had continued to operate in such harsh conditions and with no common upkeep over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul could obtain the specified enchancment in performance, saving the customer the cost and misplaced manufacturing time that might be related to sourcing and putting in a brand new unit.”

Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite element analysis was undertaken to verify that the nozzle hundreds would withstand the specified temperature increase. As a outcome, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the newest specifications.
Concludes Mike Golds: “We are really happy with the end result of the SAGD pump improve. It has not solely achieved the specified production improve for the shopper, but additionally offered a more sustainable and cost-effective answer than complete pump substitute. Using modern engineering and analysis, we now have been in a place to give the present pump a model new lease of life and guarantee it’ll continue to perform nicely for a lot of extra years.”

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